For the 2022-2023 Baja competition season, I was responsible for the design, manufacturing, and installation of the nonstructural tabs.
Affix non-structural components to the car
e.g. body panels, seat, kill switches, driver restraints, fire extinguisher, etc
Be as lightweight as possible
Designed with SolidWorks
Matched geometry of chassis and mounting components
Parts were laser cut and welded to frame
Non-structural components mounted precisely and efficiently
The nonstructural tabs served as a good introduction to CAD for me. This was my first design project with SolidWorks, and in designing and manufacturing the tabs, I learned how to design in large assemblies, create sheet metal parts, prepare manufacturing files, and make drawings. I learned a lot about designing around multiple parts in complex assemblies, as well as CAD best practices.